Mixing Station Crack !!install!! Direct

Mixing stations deal with immense torque and heavy loads. Over years of operation, constant vibration weakens the molecular structure of the steel, leading to "stress cracks."

Concrete is essentially liquid sandpaper. As aggregate (rocks and sand) scrapes against the inner lining, it thins the metal. Once the wall becomes too thin, the pressure from the batch causes the shell to split. Mixing Station Crack

Instead of just a patch, engineers may recommend adding structural gussets to redistribute the weight that caused the crack in the first place. Prevention: The Best Defense Mixing stations deal with immense torque and heavy loads

The constant opening and closing, combined with the weight of the falling concrete, makes this a prime spot for hairline fractures. Once the wall becomes too thin, the pressure

Drill a small hole at both ends of the crack to stop it from spreading further.

In regions with extreme temperature swings, the metal expands and contracts. If the station wasn't designed with adequate "breathing" room, the tension will eventually snap a weld.

If you are performing a maintenance walk-through, focus your attention on these high-risk areas: